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Every tie has its own shape, color,
and motif, but real tie lovers ad connoisseurs use the
term "hand" to describe their appreciation
of the feel of a tie, its material sensation, volume,
fall and texture. A number of factors come together
in a tie of goof hand, such as the nature and quality
of the material, the interlining, the finishing details,
and the care taken in fabrication.
Handmade
Ties
ties can be made three ways: by hand, by machine with
hand finishing, or primarily by machine. Handmade tie
specialists, for the most part craftspeople working
in home studios, can turn out no more than ten ties
an hour. Designers who employ them can count on impeccable
quality for each piece, every time. Fashion houses that
quality ties at higher volume resort to the next catagory
of production: machine manufacture with hand finishing.
The first stage in making a tie is cutting. fine ties
are cut on the bias, at a forty -five degree angle from
the fabric's edge. An average of four to five ties are
cut from yard of fabric, taking into account the placement
of the motifs. The parts of the envelop are sewn together
on a machine. The seams are then smoothed out with a
hot iron; this is one of the few steps which cannot
be done by machine.
The next step, sewing
the lining into the two ends, is done with a machine
specially invented for this purpose. Then comes the
crucial stage of placing the interlining and closing
the envelope. This delicate operation, where the needle
must be kept from piercing the visible flaps, is done
with the "liba," a machine that revolutionized
tie-making in the 1970s. A rod is used to flip the envelope
onti its front side and the ends of the interlining
are tucked into their "caps", the pockets
created by the two pieces of lining. The remaining steps
are machine-sewing the label and possibly the bar tack
onto the back.
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